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| 1 | Progress and challenges towards additive manufacturing of SiC ceramic显示文摘Silicon carbide(SiC)ceramic and related materials are widely used in various military and engineering fields.The emergence of additive manufacturing(AM)technologies provides a new approach for the fabrication of SiC ceramic products.This article systematically reviews the additive manufacturing technologies of SiC ceramic developed in recent years,including Indirect Additive Manufacturing(Indirect AM)and Direct Additive Manufacturing(Direct AM)technologies.This review also summarizes the key scientific and technological challenges for the additive manufacturing of SiC ceramic,and also forecasts its possible future opportunities.This paper aims to provide a helpful guidance for the additive manufacturing of SiC ceramic and other structural ceramics. | Rujie HE Niping ZHOU Keqiang ZHANG Xueqin ZHANG Lu ZHANG Wenqing WANG Daining FANG | 2021 | Journal of Advanced Ceramics2021,10,4: | 9 |
| 2 | Photopolymerization-based additive manufacturing of ceramics:A systematic review显示文摘Conversion of inorganic-organic frameworks (ceramic precursors and ceramic-polymer mixtures) into solid mass ceramic structures based on photopolymerization process is currently receiving plentiful attention in the field of additive manufacturing (3D printing).Various techniques(e.g.,stereolithography,digital light processing,and two-photon polymerization) that are compatible with this strategy have so far been widely investigated.This is due to their cost-viability,flexibility,and ability to design and manufacture complex geometric structures.Different platforms related to these techniques have been developed too,in order to meet up with modem technology demand.Most relevant to this review are the challenges faced by the researchers in using these 3D printing techniques for the fabrication of ceramic structures.These challenges often range from shape shrinkage,mass loss,poor densification,cracking,weak mechanical performance to undesirable surface roughness of the final ceramic structures.This is due to the brittle nature of ceramic materials.Based on the summary and discussion on the current progress of material-technique correlation available,here we show the significance of material composition and printing processes in addressing these challenges.The use of appropriate solid loading,solvent,and preceramic polymers in forming slurries is suggested as steps in the right direction.Techniques are indicated as another factor playing vital roles and their selection and development are suggested as plausible ways to remove these barriers. | Sefiu Abolaji RASAKI Dingyu XIONG Shufeng XIONG Fang SU Muhammad IDREES Zhangwei CHEN | 2021 | Journal of Advanced Ceramics2021,10,3: | 8 |
| 3 | SiC陶瓷材料增材制造研究进展与挑战显示文摘碳化硅(SiC)陶瓷材料广泛应用于国防与工业重大领域。增材制造(Additive Manufacturing,AM)技术的出现为SiC陶瓷材料及其制品的制备提供了崭新的技术途径。本文针对近年来发展的SiC陶瓷材料增材制造技术(包括非直接增材制造技术、直接增材制造技术等)进行系统综述与总结。并对SiC陶瓷材料增材制造过程的关键科学技术挑战进行归纳,以及对未来可能的研究机遇进行展望。本文旨在为SiC陶瓷及其他结构陶瓷材料的增材制造研究提供参考。 | 何汝杰 周妮平 张可强 王文清 白雪建 张学勤 方岱宁 | 2021 | 现代技术陶瓷2021,42,1: | 7 |
| 4 | High performance hydroxyapatite ceramics and a triply periodic minimum surface structure fabricated by digital light processing 3D printing显示文摘High performance hydroxyapatite(HA)ceramics with excellent densification and mechanical properties were successfully fabricated by digital light processing(DLP)three-dimensional(3D)printing technology.It was found that the sintering atmosphere of wet C02 can dramatically improve the densification process and thus lead to better mechanical properties.HA ceramics with a relative density of 97.12%and a three-point bending strength of 92.4 MPa can be achieved at a sintering temperature of 1300℃,which makes a solid foundation for application in bone engineering.Furthermore,a relatively high compressive strength of 4.09 MPa can be also achieved for a DLP-printed p-cell triply periodic minimum surface(TPMS)structure with a porosity of 74%,which meets the requirement of cancellous bone substitutes.A further cell proliferation test demonstrated that the sintering atmosphere of wet CO2 led to improve cell vitality after 7 days of cell culture Moreover,with the possible benefit from the bio-inspired structure,the 3D-printed TPMS structure significantly improved the cell vitality,which is crucial for early osteogenesis and osteointegration. | Yongxia YAO Wei QIN Bohang XING Na SHA Ting JIAO Zhe ZHAO | 2021 | Journal of Advanced Ceramics2021,10,1: | 5 |
| 5 | Influence of Al_(2)0_(3) content on mechanical properties of silica-based ceramic cores prepared by stereolithography显示文摘Silica ceramic cores have played an important part in the manufacture of hollow blades due to their excellent chemical stability and moderate high-temperature mechanical properties.In this study,silica-based ceramics were prepared with Al_(2)0_(3) addition by stereolithography,and the influence of Al_(2)0_(3) content on mechanical properties of the silica-based ceramics was investigated.The Al_(2)0_(3) in silica-based ceramics can improve the mechanical properties by playing a role as a seed for the crystallization of fused silica into cristobalite.As a result,with the increase of Al_(2)0_(3) content,the linear shrinkage of the silica-based ceramics first decreased and then increased,while the room-temperature flexural strength and the high-temperature flexural strength first increased and then decreased.As the Al_(2)0_(3) content increased to 1.0 vol%,the linear shrinkage was reduced to 1.64%because of the blocked viscous flow caused by Al_(2)0_(3).Meanwhile,the room-temperature flexural strength and the high-temperature flexural strength were improved to 20.38 and 21.43 MPa with 1.0 vol%Al_(2)0_(3),respectively,due to the increased a-cristobalite and P-cristobalite content.Therefore,using the optimal content of Al_(2)0_(3) in silica-based ceramics can provide excellent mechanical properties,which are suitable for the application of ceramic cores in the manufacturing of hollow blades. | Wen ZHENG Jia-Min WU Shuang CHEN Chang-Shun WANG Chun-Lei LIU Shuai-Bin HUA Kang-Bo YU Jie ZHANG Jing-Xian ZHANG Yu-Sheng SHI | 2021 | Journal of Advanced Ceramics2021,10,6: | 4 |
| 6 | 基于增材制造的陶瓷材料点阵结构研究现状与挑战显示文摘陶瓷材料点阵结构在力学、电磁、声学、热学等领域应用前景广阔。近年来发展起来对增材制造技术为复杂陶瓷材料点阵结构的获得提供了崭新的技术途径。本综述系统介绍对比了陶瓷材料点阵结构的常见增材制造工艺方法,包括立体光刻、数字光处理、双光子光刻、挤出成型、墨水直写、激光选区烧结等。此外,众多研究发现通过设计陶瓷材料点阵功能基元的结构和序构方式可以有效调控陶瓷材料点阵的物理特性,本综述首先归纳了基于力学设计等陶瓷材料点阵结构研究现状,接下来从超常规力学、电磁学、声学、传热、零膨胀、光学等多功能设计角度归纳了新型陶瓷材料点阵结构研究现状。最后,从点阵结构制造缺陷控制、超常力学行为设计、防生化结构设计、智能化结构设计以及结构功能一体化角度,分析了陶瓷材料点阵结构增材制造可能面临的机遇与挑战。 | 殷德政 张学勤 张可强 何汝杰 | 2021 | 硅酸盐学报2021,49,9: | 2 |
| 7 | Micro-fabrication of ceramics:Additive manufacturing and conventional technologies显示文摘Ceramic materials are increasingly used in micro-electro-mechanical systems(MEMS)as they offer many advantages such as high-temperature resistance,high wear resistance,low density,and favourable mechanical and chemical properties at elevated temperature.However,with the emerging of additive manufacturing,the use of ceramics for functional and structural MEMS raises new opportunities and challenges.This paper provides an extensive review of the manufacturing processes used for ceramic-based MEMS,including additive and conventional manufacturing technologies.The review covers the micro-fabrication techniques of ceramics with the focus on their operating principles,main features,and processed materials.Challenges that need to be addressed in applying additive technologies in MEMS include ceramic printing on wafers,post-processing at the micro-level,resolution,and quality control.The paper also sheds light on the new possibilities of ceramic additive micro-fabrication and their potential applications,which indicates a promising future. | Hany HASSANIN Khamis ESSA Amr ELSHAER Mohamed IMBABY Heba H.EL-MONGY Tamer A.EL-SAYED | 2021 | Journal of Advanced Ceramics2021,10,1: | 1 |
| 8 | Preparation and properties of T-ZnO_(w) enhanced BCP scaffolds with double-layer structure by digital light processing显示文摘Bone scaffolds require both good bioactivity and mechanical properties to keep shape and promote bone repair.In this work,T-ZnO_(w) enhanced biphasic calcium phosphate(BCP)scaffolds with triply periodic minimal surface(TPMS)-based double-layer porous structure were fabricated by digital light processing(DLP)with high precision.Property of suspension was first discussed to obtain better printing quality.After sintering,T-ZnO_(w) reacts with b-tricalcium phosphate(β-TCP)to form Ca_(19)Zn_(2)(PO_(4))14,and inhibits the phase transition toα-TCP.With the content of T-ZnO_(w) increasing from 0 to 2 wt%,the flexural strength increases from 40.9 to 68.5 MPa because the four-needle whiskers can disperse stress,and have the effect of pulling out as well as fracture toughening.However,excessive whiskers will reduce the cure depth,and cause more printing defects,thus reducing the mechanical strength.Besides,T-ZnO_(w) accelerates the deposition of apatite,and the sample with 2 wt%T-ZnO_(w) shows the fastest mineralization rate.The good biocompatibility has been proved by cell proliferation test.Results confirmed that doping T-ZnO_(w) can improve the mechanical strength of BCP scaffolds,and keep good biological property,which provides a new strategy for better bone repair. | Ming-Zhu PAN Shuai-Bin HUA Jia-Min WU Xi YUAN Ze-Lin DENG Jun XIAO Yu-Sheng SHI | 2022 | Journal of Advanced Ceramics2022,11,4: | 1 |
| 9 | 激光微细加工技术在医疗器材领域的应用显示文摘激光微细加工技术具有超快、超精密等特性,在医疗器材领域的应用中有着传统加工技术无可比拟的独特优势,尤其是对生物材料表面加工改性,提高材料生物相容性方面有着不可替代的作用。本文综述了近年来激光微加工技术在医疗器材制造加工领域的最新应用,着重介绍了血管支架和骨支架的结构与表面制造,生物材料表面改性与抗菌性处理等。最后对目前激光微加工技术存在的局限性做了讨论,对未来激光微加工技术在医疗器材领域的应用发展做了展望。 | 杜帅 张成林 孙文明 马玉平 姚燕生 | 2023 | 光电工程2023,50,3: | 1 |
| 10 | 光固化3D打印氮化硅陶瓷研究进展显示文摘氮化硅是一种力学性能、生物性能优异的人工合成陶瓷材料,在高温零部件、耐磨轴承、生物医学器件等领域应用前景广阔。相应地,对其精细化、复杂化结构的需求也日益旺盛。近年来,光固化3D打印技术在构建高复杂度、高精细化陶瓷结构方面展现出巨大的潜力。本文从光固化陶瓷浆料配方出发,总结了近年来光固化3D打印氮化硅陶瓷的研究现状。 | 冯相蓺 任桂莹 王东 张睿 温广武 张丽娟 张海军 | 2023 | 材料导报2023,37,S02: | 0 |
| 11 | 陶瓷3D打印在医疗领域的研究与应用进展显示文摘生物陶瓷因其生物相容性和力学稳定性而广泛应用于生物医学领域,但目前用于制造生物陶瓷产品的传统工艺较为耗时且成本昂贵。作为一种增材制造技术,三维(3D)打印更适合制备复杂形体。同时由于所需植入物形状各异,3D打印柔性化的特点为生物陶瓷植入物的制备提供了个性化定制的可能。综述陶瓷3D打印的材料、工艺及特点,阐述陶瓷3D打印研究现状及其在医疗领域的应用,阐述限制陶瓷3D打印技术发展与医疗领域中应用的瓶颈。 | 董向阳 沈震 岳智健 王卫兴 万力 甄珍 熊刚 牛道恒 | 2023 | 中国医学装备2023,20,3: | 0 |