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| 1 | Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil显示文摘Vegetable oil can be used as a base oil in minimal quantity of lubrication(MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force,and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that(1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and(7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force,87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy ratio coefficient. | Li Benkai Li Changhe Zhang Yanbin Wang Yaogang Jia Dongzhou Yang Min | 2016 | Chinese Journal of Aeronautics2016，29，4： | 20 |
| 2 | Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding显示文摘Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication(MQL), and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm^3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm^3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%,respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%,and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS_2, carbon nanotube(CNT), and ZrO_2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS_2 nanoparticle was only 32.7 J/mm^3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS_2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore,the role of MoS_2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS_2 volume concentrations of 1%, 2%, and 3% were used.Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS_2 nanoparticle volume concentration increased.Satisfactory grinding surface lubrication effects were obtained with 2% MoS_2 nanoparticle volume concentration. | Zhang Dongkun Li Changhe Jia Dongzhou Zhang Yanbin Zhang Xiaowei | 2015 | Chinese Journal of Aeronautics2015，28，2： | 10 |
| 3 | Milling surface roughness for 7050 aluminum alloy cavity influenced by nozzle position of nanofluid minimum quantity lubrication显示文摘In nanofluid minimum quantity lubrication(NMQL)milling of aviation aluminum alloy,it is the bottleneck problem to adjust the position parameters(target distance,incidence angle,and elevation angle)of the nozzle to improve the surface roughness of milling,which has large and uncontrollable errors.In this paper,the influence law of milling cutter speed,helical angle,and cavity shape on the flow field around the milling cutter was studied,and the optimal nozzle profile parameters were obtained.Using 7050 aluminum alloy as the workpiece material,the milling experiment of the NMQL cavity was conducted by utilizing cottonseed oil-based Al2 O3 nanofluid.Results show that the high velocity of the surrounding air flow field and the strong gas barrier could be attributed to high rotating velocities of the milling cutter.The incidence angle of the nozzle was consistent with the helical angle of the milling cutter,the target distance was appropriate at 25–30 mm,and the elevation angle was suitable at 60°–65°.The range and variance analyses of the signal-to-noise ratio of milling force and roughness were performed,and the chip morphology was observed and analyzed.The results show that the optimal combination of nozzle position parameters was the target distance of 30 mm,the incidence angle of 35°,and the elevation angle of 60°.Among these parameters,target distance had the largest impact on cutting performance with a contribution rate of more than 55%,followed by incidence angle and elevation contribution rate.Analysis by orthogonal experiment revealed that the nozzle position parameters were appropriate,and Ra(0.087 lm)was reduced by 30.4%from the maximum value(0.125 lm).Moreover,Rsm(0.05 mm)was minimum,which was 36%lower than that of the seventh group(Rsm=0.078 mm). | Zhenjing DUAN Changhe LI Yanbin ZHANG Lan DONG Xiufang BAI Min YANG Dongzhou JIA Runze LI Huajun CAO Xuefeng XU | 2021 | Chinese Journal of Aeronautics2021，34，6： | 10 |
| 4 | Nano-enhanced biolubricant in sustainable manufacturing:From processability to mechanisms显示文摘To eliminate the negative effect of traditional metal-working fluids and achieve sustainable manufacturing,the usage of nano-enhanced biolubricant(NEBL)is widely researched in minimum quantify lubrication(MQL)machining.It's improved tool wear and surface integrity have been preliminarily verified by experimental studies.The previous review papers also concluded the major influencing factors of processability including nano-enhancer and lubricant types,NEBL concentration,micro droplet size,and so on.Nevertheless,the complex action of NEBL,from preparation,atomization,infiltration to heat transfer and anti-friction,is indistinct which limits preparation of process specifications and popularity in factories.Especially in the complex machining process,in-depth understanding is difficult and meaningful.To fll this gap,this paper concentrates on the comprehensive quantitative assessment of processability based on tribological,thermal,and machined surface quality aspects for NEBL application in turning,milling,and grinding.Then it attempts to answer mechanisms systematically considering multi-factor influence of molecular structure,physicochemical properties,concentration,and dispersion.Firstly,this paper reveals advanced lubrication and heat transfer mechanisms of NEBL by quantitative comparison with biolubricant-based MQL machining.Secondly,the distinctive filmformation,atomization,and infiltration mechanisms of NEBL,as distinguished from metal-working fluid,are clarified combining with its unique molecular structure and physical properties.Furtherly,the process optimization strategy is concluded based on the synergistic relationship analysis among process variables,physicochemical properties,machining mechanisms,and performance of NEBL.Finally,the future development directions are put forward aiming at current performance limitations of NEBL,which requires improvement on preparation and jet methods respects.This paper will help scientists deeply understand effective mechanism,formulate process specifications,and find future development trend of this technology. | Yanbin ZHANG Hao Nan LI Changhe LI Chuanzhen HUANG Hafiz Muhammad ALI Xuefeng XU Cong MAO Wenfeng DING Xin CUI Min YANG Tianbiao YU Muhammad JAMIL Munish Kumar GUPTA Dongzhou JIA Zafar SAID | 2022 | Friction2022，10，6： | 5 |
| 5 | Prediction model of volume average diameter and analysis of atomization characteristics in electrostatic atomization minimum quantity lubrication显示文摘Minimum quantity lubrication(MQL)is a relatively efficient and clean alternative to flooding workpiece machining.Electrostatic atomization has the merits of small droplet diameter,high uniformity of droplet size,and strong coating,hence its superiority to pneumatic atomization.However,as the current research hotspot,the influence of jet parameters and electrical parameters on the average diameter of droplets is not clear.First,by observing the shape of the liquid film at the nozzle outlet,the influence law of air pressure and voltage on liquid film thickness(h)and transverse and longitudinal fluctuations are determined.Then,the mathematical model of charged droplet volume average diameter(VAD)is constructed based on three dimensions of the liquid film,namely its thickness,transverse wavelength(λ_(h)),and longitudinal wavelength(λ_(z)).The model results under different working conditions are obtained by numerical simulation.Comparisons of the model results with the experimental VAD of the droplet confirm the error of the mathematical model to be less than 10%.The droplet diameter distribution span value Rosin–Rammler distribution span(R.S)and percentage concentrations of PM10(particle size of less than 10μm)/PM2.5(particle size of less than 2.5μm)under different working conditions are further analyzed.The results show that electrostatic atomization not only reduces the diameter distribution span of atomized droplets but also significantly inhibits the formation of PM10 and PM2.5 fine-suspension droplets.When the air pressure is 0.3 MPa,and the voltage is 40 kV,the percentage concentrations of PM10 and PM2.5 can be reduced by 80.72%and 92.05%,respectively,compared with that under the pure pneumatic atomization condition at 0.3 MPa. | Dongzhou JIA Changhe LI Jiahao LIU Yanbin ZHANG Min YANG Teng GAO Zafar SAID Shubham SHARMA | 2023 | Friction2023，11，11： | 1 |
| 6 | Experimental verification of nanoparticle jet minimum quantity lubrication effectiveness in grinding显示文摘 | Dongzhou Jia Changhe Li Dongkun Zhang Yanbin Zhang Xiaowei Zhang | 2014 | Journal of Nanoparticle Research2014，，12： | 1 |
| 7 | Experimental Evaluation of MoS 2 Nanoparticles in Jet MQL Grinding with Different Types of Vegetable Oil as Base Oil显示文摘 | Yanbin Zhang Changhe Li Dongzhou Jia Dongkun Zhang Xiaowei Zhang | 2014 | Journal of Cleaner Production2014，，： | 1 |
| 8 | Advances and Patents about Grinding Equipments with Nano-Particle Jet Minimum Quantity Lubrication显示文摘 | Dongzhou Jia Changhe Li Sheng Wang Qiang Zhang Yali Hou | 2014 | Recent Patents on Nanotechnology2014，，3： | 1 |
| 9 | Evaluation of Minimum Quantity Lubrication Grinding with Nano-particles and Recent Related Patents显示文摘 | Changhe Li Sheng Wang Qiang Zhang Dongzhou Jia | 2013 | Recent Patents on Nanotechnology2013，，2： | 1 |
| 10 | Regulating off-centering distortion maximizes photoluminescence in halide perovskites显示文摘Metal halide perovskites possess unique atomic and electronic configurations that endow them with high defect tolerance and enable high-performance photovoltaics and optoelectronics.Perovskite light-emitting diodes have achieved an external quantum efficiency of over 20%.Despite tremendous progress,fundamental questions remain,such as how structural distortion affects the optical properties.Addressing their relationships is considerably challenging due to the scarcity of effective diagnostic tools during structural and property tuning as well as the limited tunability achievable by conventional methods.Here,using pressure and chemical methods to regulate the metal off-centering distortion,we demonstrate the giant tunability of photoluminescence(PL)in both the intensity(>20 times)and wavelength(>180 nm/GPa)in the highly distorted halide perovskites[CH_(3)NH_(3)GeI_(3),HC(NH_(2))2GeI_(3),and Cs Ge I_(3)].Using advanced in situ high-pressure probes and first-principles calculations,we quantitatively reveal a universal relationship whereby regulating the level of off-centering distortion towards 0.2 leads to the best PL performance in the halide perovskites.By applying this principle,intense PL can still be induced by substituting CH_(3)NH_(3)^(+)with Cs^(+)to control the distortion in(CH_(3)NH_(3))_(1-x)Cs_(x)GeI_(3),where the chemical substitution plays a similar role as external pressure.The compression of a fully substituted sample of CsGe I_(3)further tunes the distortion to the optimal value at 0.7 GPa,which maximizes the emission with a10-fold enhancement.This work not only demonstrates a quantitative relationship between structural distortion and PL property of the halide perovskites but also illustrates the use of knowledge gained from high-pressure research to achieve the desired properties by ambient methods. | Xujie Lv Constantinos Stoumpos Qingyang Hu Xuedan Ma Dongzhou Zhang Songhao Guo Justin Hoffman Kejun Bu Xiaofeng Guo Yingqi Wang Cheng Ji Haijie Chen Hongwu Xu Quanxi Jia Wenge Yang Mercouri G.Kanatzidis Ho-Kwang Mao | 2021 | National Science Review2021，8，9： | 1 |
| 11 | Erratum to:Nano-enhanced biolubricant in sustainable manufacturing:From processability to mechanisms显示文摘 | Yanbin ZHANG Hao Nan LI Changhe LI Chuanzhen HUANG Hafiz Muhammad ALI Xuefeng XU Cong MAO Wenfeng DING Xin CUI Min YANG Tianbiao YU Muhammad JAMIL Munish Kumar GUPTA Dongzhou JIA Zafar SAID | 2023 | Friction2023，11，5： | 0 |
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