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| 1 | Refill friction stir spot welding of 5083-O aluminum alloy显示文摘In this work,refill friction stir spot welding(RFSSW) was used to weld 2 mm-thick 5083-O alloy.The Box–Behnken experimental design was used to investigate the effect of welding parameters on the joint lap shear property.Results showed that a surface indentation of 0.3 mm effectively eliminated the welding defects.Microhardness of the stir zone(SZ) was higher than that of the base material(BM) and the hardness decreased with increasing the heat input during welding.The optimum failure load of 7.72 k N was obtained when using rotating speed of 2300 rpm,plunge depth of 2.4 mm and refilling time of 3.5 s.Three fracture modes were obtained during the lap shear test and all were affected by the hook defect. | Zhiwu Xu Zhengwei Li Shude Ji Liguo Zhang | 2018 | Journal of Materials Science & Technology2018，34，5： | 10 |
| 2 | Effect of Reverse-threaded Pin on Mechanical Properties of Friction Stir Lap Welded Alclad 2024 Aluminum Alloy显示文摘In friction stir welding(FSW), tool geometry plays an important role in joint quality. In order to improve mechanical properties of friction stir lap welding(FSLW) joint, a tool with a reverse-threaded pin was designed in the present study. Using 2024-T4 aluminum alloy as the research object, tools with the fullthreaded pin and reverse-threaded pin were used in FSLW. Results showed that, when using the same parameter combination, FSLW joint using the reverse-threaded pin owned bigger effective sheet thickness(EST), bigger lap width and better lap shear failure strength. Compared with the full-threaded pin,fracture mode of the FSLW joint changed from shear fracture mode to tensile fracture mode when the reverse-threaded pin was used. Fracture morphologies presented ductile fracture. | Yumei Yue Zhengwei Li Shude Ji Yongxian Huang Zhenlu Zhou | 2016 | Journal of Materials Science & Technology2016，32，7： | 9 |
| 3 | Improving Joint Features and Mechanical Properties of Pinless Fiction Stir Welding of Alcald 2A12-T4 Aluminum Alloy显示文摘As a new solid state welding,pinless friction stir welding(PFSW) can be used to join thin-wall structures.In this study,four new pinless tools with different groove distributions were designed and manufactured in order to enrich technological storage of PFSW and obtain sound joint with high quality of alclad 2A12-T4 alloy.The results show that the small-obliquity tool is detrimental to the transfer of plasticized materials,resulting in the formation of kissing bond defect.For the through-groove tool or the large-curvature tool,bigger flashes form on the joint surface and alclad layer is observed in the nugget zone(NZ),deteriorating mechanical properties.Compared with the above-mentioned three tools,using the six-groove tool with rational curvature and obliquity can not only yield sound joint with small flashes and thickness reduction,but also prevent alclad from flowing into NZ,which has potential to weld thin alclad aluminum alloys.Meanwhile,the tensile strength and elongation of joint using the six-groove tool reach the maximum values of 362 MPa and 8.3%,up to 85.1% and 64% of BM. | Zhenlei Liu Hutao Cui Shude Ji Minqiang Xu Xiangchen Meng | 2016 | Journal of Materials Science & Technology2016，32，12： | 7 |
| 4 | Dissimilar Al/Mg alloys friction stir lap welding with Zn foil assisted by ultrasonic显示文摘The Zn-added ultrasonic assisted friction stir lap welding(UaFSLW) was carried out to improve the quality of dissimilar Al/Mg alloys joint. The effects of ultrasonic power on the joint quality were also investigated.The results indicated that the larger effective lap width and mixing region between Mg and Al(Mg/Al MR) were attained by Zn foil addition and external ultrasonic assistance. Compared with the conventional joint, the finer and better-distributed Mg-Zn IMCs placing the continuous Al-Mg IMCs were formed in the Mg/Al MR of the Zn-added UaFSLW joint. The Zn foil addition and external ultrasonic assistance significantly improved the tensile shear load of the joint, and the load was increased with the increase of the ultrasonic power. The maximum tensile shear load of 7.95 kN was attained, which was 52.6% larger than that of the conventional joint. | Shude Ji Shiyu Niu Jianguang Liu | 2019 | Journal of Materials Science & Technology2019，35，8： | 6 |
| 5 | Improving friction stir weldability of Al/Mg alloys via ultrasonically diminishing pin adhesion显示文摘Formation of intermetallic compounds(IMCs) during friction stir welding(FSW) of aluminum/magnesium(Al/Mg) alloys easily results in the pin adhesion and then deteriorates joint formation. The severe pin adhesion transformed the tapered-and-screwed pin into a tapered pin at a low welding speed of 30 mm/min. The pin adhesion problem was solved with the help of ultrasonic.The weldability of Al/Mg alloys was significantly improved due to the good material flow induced by mechanical vibration and the fragments of the IMCs on the surface of a rotating pin caused by acoustic streaming, respectively. A sound joint with ultrasonic contained long Al/Mg interface joining length and complex mixture of Al/Mg alloys in the stir zone, thereby achieving perfect metallurgical bonding and mechanical interlocking. The ultrasonic could broaden process window and then improve tensile properties. The tensile strength of the Al/Mg joint with ultrasonic reached 115 MPa. | Xiangchen Meng Yanye Jin Shude Ji Dejun Yan | 2018 | Journal of Materials Science & Technology2018，34，10： | 6 |
| 6 | Improving Joint Morphologies and Tensile Strength of Al/Mg Dissimilar Alloys Friction Stir Lap Welding by Changing Zn Interlayer Thickness显示文摘The pure Zn foils with different thicknesses(0.02, 0.05, 0.1, 0.2 and 0.3 mm) were selected as interlayers to improve the quality of friction stir lap welding joint of 7075-T6 Al and AZ31 B Mg dissimilar alloys. The effects of the interlayer thickness on joint formation, microstructure and tensile strength were analyzed. The results displayed that the maximum length of the boundary between stir zone(SZ) and thermo-mechanically affected zone in lower plate was obtained by the addition of the Zn interlayer with 0.05 mm thickness. The Mg–Zn intermetallic compounds(IMCs) were discontinuously distributed in the SZ, replacing the continuous Al–Mg IMCs. The size of Mg–Zn IMCs increased with the increase in the thickness of the Zn interlayer. The maximum tensile shear strength of 276 N mm-1 was obtained by the addition of 0.05 mm Zn foil, which increased by 45.6% of that of the joint without the Zn foil addition. | Jinglin Liu Shiyu Niu Rong Ren Shude Ji Lei Wang Zan Lv | 2019 | Acta Metallurgica Sinica(English Letters)2019，32，11： | 5 |
| 7 | A general strategy for the reliable joining of Al/Ti dissimilar alloys via ultrasonic assisted friction stir welding显示文摘Ultrasonic assisted friction stir welding(UaFSW) was used to join 6061-T6 aluminum and Ti6Al4 V alloys.A small plunge depth endowed with the low heat input was used and the sound joints without obvious thickness reduction were achieved. A diffusion-type bonding without the intermetallic compounds layer was observed at the joint interface. The ultrasonic improved the diffusion thickness and decreased the average size of grains and titanium alloy fragments. A hook-like structure was formed at the bottom interface of the UaFSW joint, which improved the bonding length and the mechanical interlocking. The microhardness of the stir zone was increased because of the further grain refinement induced by ultrasonic. The maximum tensile strength of the UaFSW joint was 236 MPa, which reached 85% of the base6061-T6 alloy. | Zhongwei Ma Yanye Jin Shude Ji Xiangchen Meng Lin Ma Qinghua Li | 2019 | Journal of Materials Science & Technology2019，35，1： | 4 |
| 8 | Prediction of Large Structure Welding Residual Stress by Similitude Principles显示文摘On basis of the similitude principles, the conception of virtual simulative component and the auxiliary value of welding residual stress, which is deduced by the welding conduction theory, the relation of the welding residual stress between the simulative component and the practical component was attained. In order to verify the correctness of the relation, the investigation was done from the view of the welding experiment and the numerical simulation about the simulative component and the practical component. The results show that the distribution of welding residual stress of the simulative component is the same as that of the practical component. The ratio of welding residual stress attained by the experiment or the simulation method between the practical runner and the simulative component was compared with the ratio obtained by the similitude principles. Moreover, the error is less than 10%. This provides a new idea to predict the welding stress distribution of large practical structure by the contractible physical model, which is important for the welding experiment and the numerical simulation. | Shude Ji Liguo Zhang Xuesong Liu Jianguo Yang | 2009 | Journal of Materials Science & Technology2009，25，6： | 4 |
| 9 | Effect of Welding Technologies on Decreasing Welding Residual Stress of Francis Turbine Runner显示文摘On basis of the subsection welding and the local heating s reasonable technological parameters obtained by plane experiment,the welding residual stress field of some Francis turbine runner is regulated and controlled.For the experimental plane with a thickness of 16 mm,the effect of subsection welding on decreasing welding residual stress of the prior welding section is obvious when the distance is less than 50 mm away from the end of latter welding section.For the local heating,the best position,where the effect on decreasing the welding residual stress of plane is best,is 60 mm or so away from the edge of heating area.The experimental results of runner show that the subsection welding can make the residual compressive stress engender in the blade dangerous area while the stress value is greatly influenced by the length of the welding section of blade outlet.The local heating can further decrease the value of residual stress near blade outlet,while the local heating processed after heat treatment is better than that processed before heat treatment. | Shude Ji Liguo Zhang Xuesong Liu Jianguo Yang | 2010 | Journal of Materials Science & Technology2010，26，10： | 3 |
| 10 | Improving the mechanical property of dissimilar Al/Mg hybrid friction stir welding joint by PIO-ANN显示文摘Ultrasonic-stationary shoulder assisted friction stir welding(U-SSFSW)is a novel hybrid welding technique,which reveals promising prospect in joining Al/Mg dissimilar alloys.A thorough understanding of U-SSFSW process is imperative for the further application of this technique.Pigeon-inspired optimization(PIO)is a swarm intelligent optimization algorithm and is proposed in mathematical modeling and process optimization by artificial intelligence.In this study,PIO optimized artificial neural network(PIOANN)was firstly established to acquire the relationships between the inputs and output of the Al/Mg welding process by U-SSFSW technique.A reliable PIO-ANN was achieved and the joint with a tensile strength of 161 MPa was acquired under the PIO optimized parameters.This tensile strength is higher than any ever-reported results with the similar welding condition.The joint formation,microstructure,microhardness and fracture behaviors were systemically investigated based on the reported studies and the confirmation experiment of this study to explore the enhancing mechanism of U-SSFSW Al/Mg joint. | Wei Hu Zhongwei Ma Shude Ji Qi Song Mingfei Chen Wenhui Jiang | 2020 | Journal of Materials Science & Technology2020，52，18： | 3 |
| 11 | Numerical simulation of effect of rotational tool with screw on material flow behavior of friction stir welding of Ti6Al4V alloy显示文摘The rotational tool is put forward, which is composed of the one-spiral-flute shoul-der and the rotational pin with screw. Using the turbulent model of the FLUENT software, material plastic flow behavior during the process of friction stir welding of Ti6Al4V alloy is researched by the numerical simulation method and then the effect of rotational tool geometry on material flow during the welding process is attained. The results show that the flow direction of the material near the rotational tool is mainly the same as the rotational direction of the tool while the material near tool flows more violently than the other regions. For the tapered rotational pin, the flow velocity of material inside the workpiece decreases with the increase of the distance away from the workpiece surface because of the change of pin diameter. For the rotational tool, the flute added to the shoulder and the screw added to the pin can greatly increase the flow velocity of material during the welding process while the peak value of the flow velocity of material appears on the flute or the screw. Moreover, the rotational tool with the one-spiral-flute shoulder is better than the tool with the concentric-circles-flute shoulder. Decreasing the width of pin screw and increasing the diameter of pin tip are both good for the increase of flow velocity. | Shude JI Aili ZOU Yumei YUE Guohong L UAN Yanye JIN Fu LI | 2012 | Acta Metallurgica Sinica(English Letters)2012，25，5： | 2 |
| 12 | Prediction ofLarge Structure Welding Residual Stress by Similitude Principles显示文摘 | Shude Ji Liguo Zhang Xuesong Liu Jianguo Yang | | Journal of Materials Sc0，，： | 1 |
| 13 | Achieving High‑Quality Aluminum to Copper Dissimilar Metals Joint via Friction Stir Double‑Riveting Welding显示文摘In order to achieve a high-quality joining of aluminum(Al)and copper(Cu)dissimilar metals,a new friction stir doubleriveting welding(FSDRW)with a Cu rod as the rivet was proposed,and the rotating tool with a large concave angle shoulder was specially designed.The results showed that under the thermal–mechanical effect of rotating tool,the Cu rod was deformed to be a double riveting heads structure with a Cu anchor at the upper surface of Al plate and an Al anchor above the lap interface of joint,and these two anchors greatly enhanced the mechanical interlocking of Al/Cu joint.The effective bonding interfaces were formed among the double riveting heads structure,the upper Al plate and the lower Cu plate,which contained the Cu/Cu interface and the Al/Cu interface.The Cu/Cu interface without the kissing bond and the Al/Cu interface with the rationally thin AlCu and Al_(2)Cu intermetallic compounds(IMCs)layers were beneficial to heightening the joint tensile shear strength.The maximum tensile shear load of the FSDRW joint achieved 5.52 kN,and the joint under different plunging depths of rotating tool presented a mixed mode of ductile fracture and brittle fracture.This novel FSDRW technique owns the advantages of strong mechanical interlocking and superb metallurgical bonding,and provides a new approach to acquiring a high-quality Al/Cu dissimilar metals joint. | Shude Ji Xiao Cui Lin Ma Hua Liu Yingying Zuo Zhiqing Zhang | 2023 | Acta Metallurgica Sinica(English Letters)2023，36，4： | 1 |
| 14 | Active-passive radial-additive friction stir repairing of mechanical hole out of dimension tolerance of AZ31 magnesium alloy显示文摘In order to avoid the depth increasing of repaired hole and eliminate the super-fine grain band in stir zone by radial-additive friction stir repairing(R-AFSR), a solid-state repairing technique of active-passive radial-additive friction stir repairing(AP-RAFSR) assisted by the truncated cone-shaped filling material was proposed in this study. The mechanical hole out of dimension tolerance of AZ31 magnesium alloy was chosen as the repaired object. The results indicated that the AP-RAFSR process rather than the R-AFSR process avoided the kissing bond in the bottom of the repairing interface under the condition of the tool pin length equal to the height of the standard mechanical hole.The continuously-distributed and large-length super-fine grain bands were eliminated in the stir zone by AP-RAFSR. The maximum tensile and compressive-shear strengths of repaired hole by AP-RAFSR reached 190.6 MPa and 138.9 MPa at 1200 rpm respectively, which were equivalent to 97.7% and 89.6% of those of the standard mechanical hole. This AP-RAFSR process assisted by the truncated cone-shaped filling material provides a new technique to obtain a no-depth-increasing, defect-free and high-strength repaired mechanical hole. | Hua Liu Zhenlei Liu Shude Ji Yumei Yue Zhibo Dong Changlong Chen | 2023 | Journal of Magnesium and Alloys2023，11，9： | 0 |
| 15 | Microstructural formation and mechanical performance of friction stir double-riveting welded Al-Cu joints显示文摘A novel friction stir double-riveting welding(FSDRW) technology was proposed in order to realize the high-quality joining of upper aluminum(Al) and lower copper(Cu) plates,and this technology employed a Cu column as a rivet and a specially designed welding tool with a large concave-angle shoulder. The formations, interfacial characteristics, mechanical properties and fracture features of Al/Cu FSDRW joints under different rotational velocities and dwell times were investigated. The results showed that the well-formed FSDRW joint was successfully obtained.The cylindrical Cu column was transformed into a double riveting heads structure with a Cu anchor at the top and an Al anchor at the bottom, thereby providing an excellent mechanical interlocking.The defect-free Cu/Cu interface was formed at the lap interface due to the sufficient metallurgical bonding between the Cu column and the Cu plate, thereby effectively inhibiting the propagation of crack from the intermetallic compound layer at the lap interface between the Al and Cu plates. The tensile shear load of joint was increased first and then decreased when the rotational velocity and dwell time of welding tool increased, and the maximum value was 5.52 k N. The FSDRW joint presented a mixed mode of ductile and brittle fractures. | Shude JI Zhiqing ZHANG Peng GONG Hua LIU Xiao CUI Yewei ZHANG | 2023 | Chinese Journal of Aeronautics2023，36，8： | 0 |
| 16 | A Novel Friction Stir Spot Riveting of Al/Cu Dissimilar Materials显示文摘In order to eliminate the disadvantages of the keyhole in conventional friction stir spot welding joint and attain the highstrength lap joint of Al/Cu dissimilar metals,a novel welding technique,named as friction stir spot riveting(FSSR),was proposed.A pinless tool and an extra filling stud were employed.The Al/Cu spot joints without keyhole defect were achieved by the FSSR.A Cu anchor-like structure was formed,which greatly increased the mechanical interlocking between the upper Al sheet and lower Cu sheet.The thin intermetallic compounds containing CuAl2 and CuAl at the Al/Cu interface strengthened the joining interface between the Al sheet and the Cu stud.Increasing rotating velocity increased frictional heat and plastic deformation and then eliminated the interfacial joining defects.The FSSR joint with the maximum tensile shear load of 3.50 kN was achieved at a rotating velocity of 1800 rpm and a dwell time of 20 s,whose fracture path passed through the softened region of upper Al sheet.In summary,the novel FSSR technique has the advantages of strong mechanical interlocking and metallurgical bonding between dissimilar materials,thereby attaining the high-strength spot joint. | Jinglin Liu Qi Song Lihui Song Shude Ji Mingshen Li Zhen Jia Kang Yang | 2021 | Acta Metallurgica Sinica(English Letters)2021，34，1： | 0 |
| 17 | Friction Stir Welding of Al Alloy Thin Plate by Rotational Tool without Pin显示文摘For friction stir welding (FSW), a new idea is put forward in this paper to weld the thin plate of Al alloy by using the rotational tool without pin. The experiments of FSW are carried out by using the tools with inner-concave-flute shoulder, concentric-circles-flute shoulder and three-spiral-flute shoulder, respectively. The experimental results show that the grain size in weld nugget zone attained by the tool with three-spiral-flute shoulder is nearly the same while the grain sizes decrease with the decrease of welding velocity. The displacement of material flow in the heat-mechanical affected zone by the tool with three-spiral-flute shoulder is much larger than that by the tool with inner-concave-flute shoulder or concentric-circles-flute shoulder. The above-mentioned results are verified by numerical simulation. For the tool with three-spiral-flute shoulder, the tensile strength of FSW joint increases with the decrease of welding velocity while the value of tensile strength attained by the welding velocity of 20 mm/min and the rotation speed of 1800 r/min is about 398 MPa, which is 80% more than that of parent mental tensile strength. Those verify that the tool with three-spiral-flute shoulder can be used to join the thin plate of Al alloy. | Liguo Zhang Shude Ji Guohong Luan Chunlin Dong Li Fu | 2011 | Journal of Materials Science & Technology2011，27，7： | 0 |
| 18 | Control of Titanium Alloy Thin Plate Welding Distortion by Trailing Peening显示文摘The technology of trailing peening is a kind of promisingly bran-new technology which can be used to control weldingstress and distortion of Ti alloy thin plate. Control of TC4 Ti alloy thn plate welding stress and distortion underthe condition of conventional welding and trailing peening is performed, respectively. The results show that thetechnology of trailing peening effectively reduces deflection and transverse shrinkage of thin plate weldment. Themaximum deflection is decreased from 15 mm under the conditior of conventional welding to 5 mm, while the weldtransverse shrinkage is decreased from 0.5 mm to about 0.1 mm. | Xuesong LIU Hongyuan FANG Shude JI Zhibo DONG | 2003 | Journal of Materials Science & Technology2003，19，z1： | 0 |
| 19 | A novel seal-flow multi-vortex friction stir lap welding of metal to polymer matrix composites显示文摘The friction stir lap welding(FSLW)of metal to polymer is a challenging work due to the unavoidable polymer overflowing.Facing this problem,a novel seal-flow multi-vortex friction stir lap welding(SM-FSLW)technology based on the subversively-designed multi-step pin was put forward.Choosing 7075 aluminum alloy and short glass fiber-reinforced polyether ether ketone(PEEK)as research subjects,the welding temperature,material flow,formation and tensile shear strength of dissimilar materials lap joint under the SM-FSLW were studied and compared with those under traditional FSLW based on the conical pin.The multi-step pin rather than the conical pin effectively hindered the polymer overflowing due to the formation of vortexes by the step,thereby attaining a joint with a smooth surface.Compared with traditional FSLW,the SMFSLW obtained the higher welding temperature,the more violent material flow and the larger area with high flow velocity,thereby producing the macro-mechanical and micro-mechanical interlockings and then heightening the joint loading capacity.The tensile shear strength of lap joint under SM-FSLW was 27.8% higher than that under traditional FSLW.The SM-FSLW technology using the multi-step pin provides an effective way on obtaining a heterogeneous lap joint of metal to polymer with the excellent formation and high strength. | Shuaiqiang NIAN Mingshen LI Shude JI Wei HU Zhiqing ZHANG Zelin SUN | 2024 | Chinese Journal of Aeronautics2024，37，1： | 0 |
| 20 | Thermo-Mechanical Analysis of the Sealing Performance of a Diesel-Engine Cylinder Gasket显示文摘Taking the combustor composite structure of a high-strength diesel engine as the main research object,dedicated tests have been conducted to verify the accuracy of three distinct cylinder gasket pressure simulation models.Using the measured cylinder gasket compression rebound curve,a gasket unit has been designed and manufactured.For this unit,the influence of the bolt pretension,cylinder body and cylinder head material on gasket sealing pressure has been investigated systematically in conditions of thermo-mechanical coupling.The results show that the bolt pretension force is one of the most important factors affecting the cylinder gasket sealing pressure.The change of the body material has little effect on this pressure.The cylinder gasket seal pressure decreases progressively with the reduction of the elastic module of the cylinder head material. | Xulan Wang Zezhong Chen Changzhen Liu Wei Ren Bo Wu Shude Ji Xiaofei Chen Shijie Wen Yonggang Hao | 2021 | Fluid Dynamics & Materials Processing2021，17，4： | 0 |
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